District heating
for generations

Durable pipe systems for heat networks and district heating are both economical and sustainable.

Construction site: installation of local and district heating networks

District heating
for generations

Durable pipe systems for heat networks and district heating are both economical and sustainable.

District heating network. Economic planning and implementation

 

With the Government raising annual housebuilding targets, there will be a growing number of new homes requiring heat and hot water from low-carbon district heating services. To meet this need, the correct specification of pipework will be crucial for projects to run efficiently, which is where the material will become a vital selection.

From initial idea to implementation, and when expanding existing networks, we can support your project with product information and training.

Get in touch

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"Heating networks are an excellent solution for increasingly orientating the supply of buildings towards climate neutrality or converting them with economical solutions. With their help, the necessary efficiency technologies such as combined heat and power generation and various renewable heat sources or even unavoidable waste heat can be utilised more cost-effectively for a residential district, for example, compared to supplying individual buildings."

 

Olaf Kruse, REHAU project manager for heating networks

The REHAU local heating DNA You can depend on it

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Partnerschaft Service 360° Wirtschaftlichkeit Langlebigkeit Sicherheit Expertise

Partnership

Cooperation with REHAU Solution-orientated + trusting

  • Conversations on equal terms
  • Understanding customer requirements
  • Development of the right solution
  • Support with the implementation
  • Short reaction times
  • Contact person for problems
  • Receiving feedback constructively
  • Continuous development

 

Full service

Quality support from the outset in all project phases

  • Consultancy from the initial idea ..
  • Creation of heating network concept with route plan
  • Estimating costs by determining material and processing costs incl. consideration of variants
  • Network planning with pipe dimensioning
  • Grid optimisation | Detailed calculations to reduce investment and operating costs
  • Planning and construction training courses | Know-how transfer online + in person at REHAU + on site
  • Extensive tool pool for loan and purchase
  • Grid expansion | Further development of existing grids
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Cost-effectiveness

Planning + Construction | Simpler, Faster, More Efficient

  • Maximum flexibility – use of coil bundles.
  • Few joints / very few moulded parts.
  • Use of easy-to-install REHAU jointing technique with maximum robustness in the overall system.
  • Self-compensating pipe – i.e. no pipe static.
  • Reduction in civil engineering costs due to reduced trench width/working area.
  • No corrosion of the carrier pipes.
  • Very low pipe friction – permanently.
  • Hydraulically optimised dimensioning, i.e. minimisation of pipe cross-sections and thus heat losses.
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Durability

Durability for up to 100 years

  • The use of a special REHAU material formulation has been proven to ensure extreme durability.
  • The REHAU district heating PE-Xa carrier pipes are tested in accordance with the requirements of DIN EN 15632 and are independently certified by the IMA Dresden.
  • Modern low-temperature heating networks with e.g. flow temperature of 65 °C in continuous operation have a service life of at least 100 years.
  • Compared to standard PE-Xa pipes in accordance with DIN 16892 and DIN 16893, this achieves a service life that is up to 70% longer.
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Safety

Systems for a permanently secure supply

  • Integrated system of pipe & jointing technique:
    System approval for PE-Xa service pipes and fittings in accordance with ISO 15875-5 by IMA Dresden.
     
  • Longitudinally watertight corrugated pipe:
    Prevention of moisture penetration in the pipe insulation.
     
  • Sealed shroud systems (secondary insulation):
    Clip- and heat-shrink shrouds with proof of a sealed integrated system in accordance with EN 489 and additional increased testing requirements.
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Expertise

REHAU has unique expertise

  • More than 40 years of experience in the development and manufacturing of high-pressure cross-linked polyethylene PE-Xa pipes.
     
  • Since 1987, the compression sleeve press system invented by REHAU has been used successfully. Durably sealed without O-rings In 2023, the mark of one billion connections worldwide was reached.
     
  • Long-term monitoring and load testing of pipe systems in the accredited REHAU laboratory since 1979. 
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Planning

Network efficiency

How economically a local heating network operates is determined by the quality of the planning process and the selection of the optimum system components, as these will impact the operation for decades. Even though a secure supply is the top priority, this should not lead to high heat losses becoming a cost driver and burdening the price of heat for customers. By utilising the efficiency potential, many economical supply solutions can also be implemented outside of densely built-up areas in cities.

Economical use of durable pipe systems

Decarbonisation of the heat supply is possible through the increased use of heat pumps and district heating networks. Economic concepts are required to achieve a high level of acceptance among decision-makers and "affected parties" as well as rapid implementation. Durable and therefore sustainable systems make a valuable contribution in this context.

From the initial routing concept to pipe network planning and sizing and the creation of project specifications, our experts are happy to support your local heating project.

Get in touch

In operation

District heating supply for neighbourhoods

The introduction of low carbon district heating networks, offers considerable potential in achieving net zero by reducing CO2 emissions in the heating supply of buildings. Two different examples from North Rhine-Westphalia show how local planners are successfully striking out in new directions.

 

On the way to climate neutrality: Grünheide neighbourhood supply

The “Grünheide" neighbourhood in Bielefeld is a highly regarded residential district of the future with a heating network 4.0. A largely climate-neutral supply is becoming a built reality here. 83% of the energy for heating and hot water is generated directly on site by photovoltaic systems installed on the flat roofs and high-performance heat pumps in the energy centre.

 

 

 

Man with child on his lap, looking out of the window into the garden

 

Reliable jointing and shroud systems for heating networks – requirements and solutions

In recent years, flexible polymer pipe systems have become an integral part of district heat distribution. The reduction in network temperatures in conjunction with the integration of renewable energies is acting as a long-term catalyst for this trend. However, the use of pre-insulated PE-Xa pipe system can only be successful in the long term if the supposedly weakest link in the chain – the shroud system – also consistently meets planning and construction requirements in practice. REHAU pre-insulated piepwork can be installed by a trained mechanical or utility contractor thanks to jointing systems such as EVERLOC. This is a trusted and reliable system, which has been used over 1 billion times globally. Additionally, methods such as the compression sleeve jointing technology used on REHAU’s RAUVIPEX PE-Xa pipe enable these pipes to be installed without any hot works. They also support extreme angle deviations thanks to technology such as CLIP-FLEX, which allows angles of up to 22.5° in the trench.

If you have any questions on installing RAUVIPEX products, we are happy to help.

Contact us

 

Downloads 

 

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Documents for download

 

Instruction manuals, handbooks, technical information, catalogues, price lists and certificates are available for download.

To product information

 

CPD

Discover knowledge

EDUCATE: We are dedicated to providing our customers with the most-up-to date training available. We offer CPD's throughout the UK, product training and design workshops, which can all be booked via the REHAU Hub.

Discover knowledge

Engineering progress

Enhancing lives

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